Friction weld tools are modern, battery-operated devices designed to tension, seal, and cut plastic strapping—all in one efficient, handheld unit. By using high-speed friction to generate heat, these tools fuse the strap ends together without the need for metal seals or external heat sources.
They’re ideal for medium to heavy-duty strapping applications across industries such as warehousing, logistics, construction, and manufacturing. The result is a strong, secure, and consistent seal with reduced downtime and operator effort.
Zapak ZP93B & ZP97A
Latest Technology
Patented Brushless Motor Design
- Zapak’s exclusive single-motor system ensures exceptionally long service life and reduced maintenance.
High-Performance Li-Ion Battery
- 18V, 4.0Ah or 5.0Ah rechargeable battery with Smart Charge Level Indicator (CLI) for easy power monitoring.
Fast Charger
- Full recharge in just 50–60 minutes.
Powerful & Speedy
- Heavy-Duty Model (ZP97A) – Max. tension up to 400 kg (4000 N)
- Standard-Duty Model (ZP93B) – Max. tension up to 250 kg (2500 N)
- Enhanced Strap Grippers – Patented design delivers consistent high tension with improved strap tolerance.
- Automatic One-Handed Operation – Tensions, seals, and cuts in one seamless motion.
Smart & User-Friendly
- Pre-Programmed Touch Panel – Intuitive digital interface for precise control across different applications.
- Lightweight Construction – At just 3.4 kg (7.5 lbs including battery), it’s the lightest in its class, minimizing operator fatigue.
- Smooth Tool Removal – Built-in retreating system allows easy detachment after sealing.
- Protective Rear-End Roller – Prevents scuffs or wear damage to packaging surfaces.
- Customisable Components – Self-adjustable strap guides and replaceable wear parts for long-term value.
- Optional Tool Hanger – Further reduces handling fatigue during extended use.
- Soft Mode (ZP93B) – Ideal for delicate or lightweight items needing low, slow tension.
Built-In Safety
- One-Handed Use – Conforms to CE safety directives and RoHS requirements.
Battery Safety – Li-Ion battery meets UN38.3 transport and safety standards.
| MODEL NO. | STRAP TYPE | STRAP WIDTH (mm) | STRAP THICKNESS (mm) | TENSION RANGE (Kg) | SEALING EFFICIENCY |
|---|---|---|---|---|---|
| ZP93B | PP & PET | 12.00 - 16.00 | 00.65 - 01.05 | 25.00 - 250.00 | 85 ± 5% |
| ZP97A | PP & PET | 16.00 - 19.00 | 00.70 - 01.05 | 40.00 - 400.00 | 85 ± 5% |
Tension performance and Sealing efficiency varies based on strap specification, quality, setting and remaining battery power. Pre-testing before operation is required.
Signode BXT Hand Tool Series
The Signode BXT4 combination tools deliver high-speed operation and unparalleled performance for plastic strapping applications. Our next generation battery Hand Tool for plastic strapping; with patented EasyTrigger™ Technology, can take your operations to a higher level. The advanced technologies and ergonomic design of the BXT4 Hand Tools fits into your advanced packaging systems.
Features and Benefits
- Lightweight, ergonomic protective design – High-quality materials, including all wear parts, meet the highest quality standards and are made of heat-treated tool steel or powder metallurgical material.
- Quickly access your favourite strapping function via simple user interface with full colour display
- Increased efficiency due to the unique, ergonomic handling and advanced performance of the latest AMPShare® battery generation from BOSCH®.
- Improved performance offers up to 800 cycles per charge
- Control of tensioning speed and welding with force sensitive resistor
EasyTrigger™ Technology
- EasyTrigger™ Technology – activates the strapping process with a simple finger pull to insert and remove the strap. This simple process and optimized tool balance reduces operator fatigue and makes the operation easier, regardless of the direction.
| Specification | BXT4-13 | BXT4-16 | BXT4-19 | |
|---|---|---|---|---|
| Operation Mode | Auto / Semi / Manual | |||
| Application Type | Light Duty | Universal | Heavy Duty | |
| Weight (incl. Battery) | 3.8 kg (8.4 lb) | 4.0 kg (8.8 lb) | 4.2 kg (9.3 lb) | |
| Dimensions | 367 x 149 x 135 mm (14.5” x 5.9” x 5.3”) | 367 x 152 x 138 mm (14.5” x 6.0” x 5.5”) | ||
| Battery Type | Bosch Li-Ion ProCORE 18V, 4.0 Ah | |||
| Charging time | 48 - 65 min | |||
| Cycles per battery charge | Low Tension: 1000 | Low Tension: 800 | Low Tension: 800 | |
| Medium Tension: 800 | Medium Tension: 600 | Medium Tension: 500 | ||
| High Tension: 600 | High Tension: 400 | High Tension: 300 | ||
| Tension Force Range | 400 - 1200 N (Standard) | 900 - 2500 N (Standard) | 1300 - 4500 N (Standard) | |
| 150 - 750 N (Soft) | 400 - 1360 N (Soft) | 400 - 1600 N (Soft) | ||
| Variable Tension Speed Range | 0 - 180 mm/s | 0 - 220 mm/s | 0 - 150 mm/s | |
| Strap & Applications | ||||
| Recommended Strap | PP & PET Strap | PP & PET Strap | PP & PET Strap | |
| Width: | Width: | Width: | ||
| 9 – 10, 12 – 13 mm | 12 – 13, 15 – 16 mm | 15 – 16, 18 – 19 mm | ||
| Thickness: | Thickness: | Thickness: | ||
| PET 0.4 – 0.8 mm | 0.5 – 1.0 mm | 0.8 – 1.3 mm | ||
| PP 0.5 – 0.8 mm | ||||
Tabletop Semi-Automatic Strapping Machine
- Compatible with Polyproylene strap from 5mm to 15.5mm wide
- Ready to operate in just 45 seconds
- Quiet and energy efficient
- Dual tension mode for a wide variety of applications
Quiet and energy efficient
Both quiet (57.2 dB) and energy efficient (0.35Kw).
Strap Compatibility
Runs Polypropylene (PP) strap from 5mm – 15.5mm widths without changing any parts.
Normal or Soft Tension
Two, microprocessor-controlled tension modes available: Torque Mode (up to 450N (45.9kgf) is suitable for most packs. Stroke Mode (soft tension) is ideal for delicate packs.
Easy Maintenance
All electric components in enclosed cabinet on one side of the machine. Tool-free access to frequently accessed areas.
Optional Equipment
Side & Rear Panels (see below). Support Plates (to stabilise taller packs, leaflets or banknotes). Adjustable legs to adjust table height from 755 – 925mm (not available with side and rear panels).
| Width | 780 mm |
| Table Height | 752 mm |
| Height | 777 mm (with work guide) |
| Depth | 540 mm |
| Weight | 56 kg |
| Tension | Torque Mode (up to 450N (45.9kgf) |
| Stroke Mode 150mm | |
| Min. Package Size | W 100 x H 30 mm |
| Joint / Strap / Coil heat seal / polypropylene ID 200 x W 200 mm | |
| Strap Width / | 5, 6, 9, 12 15.5 mm |
| Thickness | 0.4 - 0.7 mm |
| Strap Tension | Max. 450 N (45.9 kgf) |
| Power Supply | 200-240 V 1 Phase 50/ 60 Hz 0.35 KW |
Also Available from Samson Pallet Stability
Expert consultation to match you with the right model.
Full range of accessories, batteries, chargers, and spare parts available.
Ongoing support, service, and training.